First Pass Yield Improvement Playbook

Practical coaching, templates, and experiments to raise FPY by catching defects earlier and simplifying processes.


Template

First Pass Yield (FPY) Tracking & Coaching Sheet

An interactive FPY tracking and coaching sheet that captures FPY by operation, defect breakdowns, immediate containment, coach conversation notes, improvement actions, and verification so teams can make defects visible, assign ownership, and follow through.

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Guide

First Pass Yield Improvement: Coach's Guide

A coach-focused, practical playbook to raise First Pass Yield (FPY) by mapping where defects are found, shifting checks earlier, designing simple mistake-proofing, and running quick, measurable experiments. Includes measurement guidance, experiment and coaching templates, common pitfalls, and next steps you can use on the shop floor today.

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Playbook

First Pass Yield (FPY) Improvement Experiment Pack

A short, practical playbook with guided experiments, root-cause checklists, poka-yoke prompts, a digital inspection template, and a pilot evaluation scorecard you can run and save.

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Playbook

First Pass Yield (FPY) Quick Wins Pack

A practical playbook with ready-to-run experiments, inspection-gate templates, simple poka-yoke ideas, a test-placement guide, and a pilot measurement plan teams can use to catch defects earlier and raise FPY.

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